796 AC Electric Drive Mining Truck
The Cat® 796 AC electric drive truck offers more flexibility than any other truck in its size class — delivering optimized performance and better productivity. Built on a proven truck ...
Weights - Approximate
- Nominal Rated Payload
- 360ton (US)
- Rated Gross Machine Weight
- 1270000lb
- Chassis Weight
- 448415lb
- Body Weight Range
- 38 833 – 42 907 kg (85,611 – 94,594 lb)
- Note (1)
- Consult your tire manufacturer for maximum tire load.
- Note (2)
- Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
- Note (3)
- Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations
Engine
- Gross Power - SAE J1995
- 3500hp
- Engine Model
- Cat® C175-16
- Net Power - SAE J1349
- 3405hp
- Rated Speed
- 1800r/min
- Emissions Rating
- Fuel Optimized
- Bore
- 6.9in
- Stroke
- 8.7in
- Displacement
- 5187in³
- Note (1)
- Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
- Note (2)
- U.S. EPA Tier 4 Final / EU Stage V available for applicable markets.
- Note (3)
- Additional fuel optimized selectable power ratings: 2312 kW / 3,100 hp
Service Refill Capacities
- Fuel Tank
- 1300gal (US)
- Fuel Tank (Tier 4)
- 1200gal (US)
- Diesel Exhaust Fluid Tank
- 100gal (US)
- Cooling System
- 211gal (US)
- Crankcase
- 82gal (US)
- Front Wheels - Each
- 7gal (US)
- Final Drive - Each
- 67gal (US)
- Hydraulic Tank
- 296gal (US)
- Hydraulic System - Including Tank
- 385gal (US)
- Grease Tank
- 90lb
- Note (1)
- DEF Tank only available for U.S. EPA Tier 4 Final / EU Stage V engine option
Steering
- Steer Angle
- 39°
- Turning Diameter - Front
- 106.3ft
- Steering Standards
- Steering Standards: ISO 5010:2007
- Note
- Turning Diameter (ISO 7457:1997)
AC Drive System
- Total Reduction Ratio
- 35:01:00
- Top Speed - Loaded
- 40mile/h
- Generator/Alternator
- Cat brushless, engine mounted, dual bearing
- Controls
- Cat IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
- Wheel Motor
- Cat AC induction, rear axle mounted
- Cooling System
- Cat variable speed, hydraulically driven cooling system
Braking System
- Service Brakes
- Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
- Front Wet Disc Brake Surface Area
- 20378in²
- Rear - Wet Disc Brake Surface Area
- 30750in²
- Standards
- Service and Secondary: ISO 3450:2011
- Parking Brake
- Four-corner, Multi-disc, Spring Applied, Hydraulically Released
- Load Brake
- Rear service brakes
- Dynamic Retarding Power - Continuous
- 5480hp
- Note
- Anti-Lock Brake System (ABS) optional with CMD package
Sound
- Sound Standards
- The operator sound pressure level, 75 dB(A), measured according to ISO 6394:2008 and ISO 6396:2008.
Weight Distributions - Approximate
- Front Axle - Empty
- 47%
- Rear Axle - Empty
- 53%
- Front Axle - Loaded
- 33%
- Rear Axle - Loaded
- 67%
- Note
- Weight distributions optimized with Cat body.
Tires
- Standard Tires
- 59/80 R63
- Rims
- 44" x 63"
- Note (1)
- Quick Change Rims optional.
- Note (2)
- Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.
Capacity - HE Body - 100% fill factor
- Struck
- 97-153 m³ (127-200 yd³)
- Heaped (SAE 2:1)
- 186-237 m³ (243-310 yd³)
- Note
- Consult your local Cat dealer for body recommendations.
Body Hoists
- Type
- Twin, two-stage hydraulic cylinders with snubbing valve.
- Pump Flow - High Idle
- 257.3gal/min
- Relief Valve Setting - Raise
- 3029psi
- Body Raise Time - High Idle
- 21s
- Body Lower Time - Float
- 22s
- Body Power Down- High Idle
- 17.5s
- Note (1)
- Twin, two-stage hydraulic cylinders mounted outside main frame; double-acting cylinders in both stages.
- Note (2)
- Power raise in both stages; power down capability in both stages.
- Note (3)
- Automatic body-lower modulation reduces impact on frame.
Suspension
- Type
- Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments
- Effective Cylinder Stroke - Front
- 4in
- Effective Cylinder Stroke - Rear
- 2in
- Rear axle - Oscillation
- +/- 5.32 degrees
Cab
- Air Conditioning
- HFC - 134A refrigerant: 21,600 Btu/h
- Heater / Defroster
- 24600Btu/h
- Note
- Ambient capabilities down to -15C (5F) for heater/defroster and up to 50C (122F) for air conditioning.
- ROPS Standards (1)
- ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
- FOPS Standards
- FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II for Operator and ISO 13459:2012 Level II for Trainer.
Dimensions (Approximate)
- Height - Top of ROPS
- 22.05ft
- Overall Length
- 51.44ft
- Wheel Base
- 21.9ft
- Rear Axle - Tail
- 16.07ft
- Dump Clearance - Empty
- 5.72ft
- Loading Height - Empty
- 23.85ft
- Overall Height - Body Raised
- 48.85ft
- Centerline Front Tire Width
- 23.06ft
- Front Axle Clearance - Loaded
- 2.81ft
- Overall Canopy Width (with rock deflectors)
- 33.15ft
- Outside Body/Canopy Width (without rock deflectors)
- 31.62ft
- Inside Body Width
- 29.44ft
- Front Canopy Height - Empty
- 26.01ft
- Rear Axle Clearance - Loaded
- 2.8ft
- Centerline of Rear Dual Tire Width
- 19.5ft
- Overall Tire Width - Empty
- 30.27ft
- Note
- Dimensions listed includes canopy deflectors
SAFETY
- Greater visibility thanks to wide field of view from the cab and radial retard grid that improves right-hand view.
- Safer access and egress with 600-mm-wide (23.6-in-wide) ladders, flat deck, toe kicks, and optional power access stair attachment.
- Confidence-building features such as anti-rollback, traction controls, reverse shift inhibitor, Automatic Retarding Control, and door sensor warning for park brake application.
- Full dynamic retarding through a compact radial grid, backstopped by the proven design of Caterpillar four-corner oil-cooled brakes, for stable handling and confident stopping.
- Fully independent secondary brake system that provides emergency controllability with a hydraulically actuated secondary brake pedal that serves as a backup to electronic controls.
PRODUCTIVITY
- Achieves a true class-leading 327-tonne (360-ton) payload regardless of local attachments.
- Ease of operation and reduced costs thanks to deep integration of Cat engine, AC drive system, hydraulics and controls.
- End-to-end visibility of all truck parameters for optimized fuel efficiency, speed on grade and parasitic loads across the operating range.
- Excellent slow speed control within service areas as well as superior motor torque and acceleration pulling away from the shovel.
OPERATOR COMFORT
- Ergonomic cab layout, excellent all-around visibility, and controls, levers and switches that are positioned for ease of use.
- Automatic climate control and reduced vibration and sound.
- Next generation seat with height adjuster, adjustable shoulder stock to keep the seatbelt from rubbing, and seat back, side and lumbar bolsters to increase stability.
SERVICEABILITY
- High displacement, low rpm rating and conservative horsepower ratings, which mean more time on the haul road and less time in the shop.
- Inlet manifolds and turbochargers that are located outside of the engine's V, giving the service technicians more space to work on top of the engine and within the engine bay.
- Engine and dual bearing drive alternator that can be serviced separately, eliminating shimming.
- Sealed and pressurized inverter cabinet that requires no cleaning, eliminating recurring maintenance.
- Engine walkways and service platforms, modular components and ground-level grouped service points.
DURABILITY AND LONG LIFE
- First overhaul life of 25,000 hours for lower cost of ownership, with proven C175 engine and electric drive system.
- Highly validated and proven straight frame rail design that eliminates the bends and breaks that can occur at stress concentrations.
- Outstanding durability delivered by box section construction that uses Caterpillar proprietary steel specification for excellent welding characteristics.
- Increased frame life thanks to deep section main rails in critical areas of the frame lower stress levels.
- Frame, powertrain, engine and components that are built to be rebuilt — delivering multiple lives of like-new performance at a fraction-of-new price.
PROVEN AC DRIVE & POWERTRAIN
- Reduced operating costs thanks to the integrated engine and powertrain 100% designed, validated and built by Caterpillar.
- High voltage system that operates at lower current than most competitive trucks, contributing to higher efficiency, lower heat generation, smaller and lighter components, and longer component life.
- Radial style retarding grid with AC electric motor that requires no regular motor maintenance and is quieter and lighter than box grids.
- AC Drive dynamic retarding for continuous retarding power; AC electric motor that reduces maintenance; and state-of-the-art high voltage IGBTs for maximum AC drive system efficiency.
- Variable hydraulic blower fan, which provides optimized cooling even at idle for increased component performance and life.
SUSTAINABILITY
- Designed to use less fuel, which reduces engine emissions and carbon footprint.
- Optional U.S. EPA Tier 4 Final / EU Stage V engine, which reduces NOx by 62% and particulates by 93% when compared to Tier 1 emissions.
- Reduced waste thanks to Centrifugal Oil Filter (COF), standard self-cleaning engine filter, extended oil change intervals and reduced oil usage.
- Engines compatible with diesel fuel blended with lower-carbon intensity fuels such as biofuels and renewable fuels, plus power options like trolley.
- Cat Rebuild and Cat Reman programs, which preserve raw materials, conserve energy and reduce emissions.
TECHNOLOGY SOLUTIONS
- Equipped with standard Product Link™ Elite monitoring system, which delivers health and payload information to keep performance high and enable proactive maintenance planning.
- Factory-ready for fully integrated Cat MineStar™ Command for hauling, an autonomous hauling solution proven to increase productivity up to 30%.
- Optional MineStar Fleet, a fleet monitoring system, to measure, manage and maximize the overall hauling operation.
- Optional MineStar Detect proximity detection system, which uses cameras to give operators a better view of what's happening around their equipment.
- Optional in-cab Cat Driver Safety System (DSS) intervenes when operator fatigue or distraction are detected.
CAT BODIES
- Bodies designed to fit with the chassis, sized to meet payload requirements and work as part of the truck system.
- High Efficiency (HE) dump body option that is lightweight, simplified and durable.
- With unique minimal structure design, HE body provides long life while minimizing weight for increased payload.
- HE body sized and configured to meet the specific needs of the mine, dictated by fragmentation, abrasion, cohesion and the loading tool.